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Process Measurement and Calculation Bible for Cement Plant
Course Introduction
Introduction (3:32)
Importance and Objectives of the Training Course.
Tool of the Trade.
Process Measurement Tools and Procedures
Thermocouple and RTD for temperature measurements. (8:47)
Portable Radiation scanner (gun) for temperature measurements. (4:54)
Pitot tube for velocity, flow and pressure measurements. (10:32)
Anemometer for velocity and flow measurements. (4:46)
Pressure probe for static pressure measurements (3:34)
Portable gas analyser for flue gas composition analysis. (6:00)
Process Calculations.
List of Calculations.
Fan Calculations.
Flue Gas and Air Density Calculations (NEW ADDITION TO COURSE).
Separator Calculations.
Pyro-Design Calculations.
Pyro-False and Excess Air Calculation.
Pyro-Heat Loss Calculations.
Combustion Calculation-Calorific Value.
Combustion Calculation- Air Requirement for combustion.
Combustion Calculations-Kiln Firing.
Grinding Calculation-Ball Mill Design.
Grinding Calculation-Ball Mill Power.
Grinding Calculation-Production Prediction at different Fineness
Kiln KPI Calculations (NEW ADDITION TO COURSE).
Cement Mill (Ball Mill) Water Spray Calculation (NEW ADDITION TO COURSE).
Applications of Measurements and Calculations
Measurement System Analysis (MSA).
Heat Balance of Pyro Section.
Heat Balance of Grinding Section.
Examination
Course Evaluation.
Pitot tube for velocity, flow and pressure measurements.
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